Disposable Surgical Mask Manufacturing. Startup Opportunities for Surgical Disposable Industry.
A surgical mask is a loose-fitting, disposable mask that’s rectangular in shape. The mask has elastic bands or ties that can be looped behind your ears or tied behind your head to hold it in place. A metal strip may be present at the top of the mask and can be pinched to fit the mask around your nose.
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A properly worn three-ply surgical mask may help block transmission of large-particle microorganisms from droplets, sprays, splatters, and splashes. The mask may also reduce the likelihood of hand-to-face contact.
To determine whether the wearing of disposable surgical face masks by the surgical team during clean surgery reduces postoperative surgical wound infection.
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Manufacturing Process
The generally rectangular sheet of filter material has a generally straight top edge, and a pair of generally straight side edges shorter than the top edge and defining respective top corners with the top edge. There is a fold line midway between the side edges extending perpendicularly to the top edge. The fold line extends from the top edge, preferably a distance less than the length of the side edges to a termination point. The generally rectangular sheet has a bottom edge which has a configuration symmetrical on either side of the fold line.
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In one form, the sheet bottom edge has a pair of side portions which define respective bottom corners with the side edges, and which extend generally parallel to the top edge a distance from the bottom corners to respective transition points. Between these two transition points and the termination point of the fold line there is a generally triangular cutout. Thus, beginning at the transition points, the bottom edge includes a pair of further portions extending from the respective transition points in directions generally angled upwardly towards the top edge to the fold line termination point. Preferably, these further portions extending from the transition points are arcade in configuration, convex with reference to the material which remains after the cutout.
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The sheet is laterally folded on the fold line. By ultrasonic bonding, for example, the bottom edge side portions are joined to each other and the bottom edge further portions on either side of the fold line are joined to each other such that a mask body is formed. The mask body is essentially flat for storage and, when unfolded, has an opening defined by the sheet top and side edges and size to cover the nose and mouth of a wearer. A mask teeing device, such as a pair of conventional ties, is attached to the corners.
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When placed over the mouth and nose of the wearer, the side edges provide a relatively flat sealing surface to the wearer's face, extending under the chin, while the top edge provides a relatively flat sealing surface across the face and nose of the wearer. Preferably, a conventional malleable nose-piece, such as a wire or strip of metal, extends adjacent the top edge for maintaining the top edge in conformity with the shape of the wearer's nose.
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Market Outlook
Indian market
Surgical masks are disposable devices that cover the mouth and nose during medical procedures. They prevent the spread of infection between diseased and healthy population. Surgical masks are typically used in a health facility (hospitals, emergency departments, out-patient facilities, residential care facilities, emergency medical services) and home health care delivery. The India surgical mask market was valued at $71.73 million in 2019, and is expected to reach $157.13 million by 2027, registering a CAGR of 10.3% from 2020 to 2027.
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The increase in the use of basic surgical mask is attributed to rise in awareness toward airborne diseases in every healthcare facilities across the globe. Moreover, the use of surgical masks has increased among the general population, due to rise in outbreaks of airborne infections in the recent years. Lower threat of substitutes and inevitable use of surgical masks are anticipated to boost the growth of the India surgical mask market.
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Global Market
Owing to the impending demand of surgical masks in the domain of medicine, and all forms of surgical aids, the shortage of masks and equipment has increased significantly. Besides, this shortage has also caused the rise in prices of surgical masks which ultimately acts as challenge for the growth of surgical mask market. Some of the other factors that can hamper the growth of the surgical mask market are rise in prominence of less invasive surgeries and concern regarding disposal of non-woven disposables surgical masks.
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The Global Disposable Face Masks Market size is expected to reach $91.3 billion by the end of 2020, rising at a market growth of 97.4% CAGR during the forecast period (2019-2025). Disposable face masks are widely prevalent among medical professionals, industry workers, sanitation personnel, laboratory workers, police and security personnel, airport security personnel, and the general public. These masks are practically worn by anyone who opts to add an extra safety precaution of hygiene and safety in their daily routine. The global disposable face masks market includes the type of face masks that are used for covering the nose and the mouth of the wearer for providing protection against contamination, infection, protection from potential viruses as well as foreign or harmful elements in the surrounding.
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Key Players
Key players operating in the India surgical masks market such as Thea-Tex Healthcare (India) Pvt. Ltd., Venus Safety & Health Pvt. Ltd., Magnum Health and Safety Private Limited, Z Plus Disposable, Salus Products, Smilepad Hygiene India Pvt. Ltd., Cartel Healthcare Pvt. Ltd., MBL Impex Private Limited, Medicare Hygiene Limited, Mediblue Health Care Private Limited., Plasti Surge Industries Pvt. Ltd., Medline Industries Inc., Premium Health Care Disposables Private Limited, Kwalitex Healthcare Private Limited, and 3M Company
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